About Internal Cooling Chill Roller
Internal Cooling Chill Roller is used in many processes where temperature control is important for product safety and quality. The main function of the chill roller is to remove or eliminate heat from the machine. It is an internal machine part and is installed with the help of a few sets of mechanical tools. Due to its reliable functioning and long service life, we are seeing a huge demand for the Internal Cooling Chill Roller in the marketplace.
Specification
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Material
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ss
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Deal
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new only
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Customised
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yes
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Services
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Globally
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Location
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vadodara
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Type
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chill roller
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(100-2000)MM OD X (1000-6000)MM Length
Advanced Cooling PerformanceInternal Cooling Chill Rollers feature an innovative spiral or straight baffle structure for optimized coolant flow, maintaining consistent surface temperatures and reducing thermal variations during production. The high-quality cooling setup supports both water and oil circulation, enabling performance at temperatures up to 120C (248F) to suit a range of industrial materials and processes.
Precision Surface and Robust BuildChoose between mirror polished or matt surface finishes to match your applications aesthetic and functional needs. Aerospace-grade CNC machining and dynamic balancing (ISO G2.5 or better) ensure excellent surface integrity and stability. The internal shell thickness and high hardness ratings contribute to remarkable durability for continuous heavy-duty use.
Custom Configuration and Easy MaintenanceDesigned to fit various machine and process requirements, these rollers offer flexibility in connection type, mounting, diameter, and length. With internal rust-proof coatings and easy-to-clean surfaces, maintenance is minimal, reducing downtime and operational costs. Each unit is custom pressure tested to guarantee leak-proof performance.
FAQs of Internal Cooling Chill Roller:
Q: How does the internal cooling system of the chill roller work?
A: The internal cooling system utilizes water or oil circulated within a spiral or straight baffle arrangement, which maximizes heat exchange along the rollers surface, effectively maintaining optimal cooling and stable temperatures throughout operation.
Q: What benefits does the mirror polished or matt surface finish provide?
A: A mirror polished finish delivers superior smoothness and reduces friction, ideal for high-quality film or paper output, while matt finishes limit glare and offer excellent grip for textured materials. Both are crafted to maximize product quality according to your process needs.
Q: When should I opt for a custom dimension or mounting configuration?
A: You should choose custom dimensions or mounting whenever your production line or machine design requires precise sizing, belt width, roller diameter, or specific mounting setups to ensure seamless integration and optimal performance.
Q: Where can these internal cooling chill rollers be used?
A: These rollers are widely used in industries such as plastic film manufacturing, laminating, flexible packaging, paper processing, and textiles. They are ideal wherever controlled cooling and premium surface quality are essential for product output.
Q: What is the process for leak-proof assurance before delivery?
A: Before dispatch, each roller undergoes a hydrostatic pressure test to verify internal integrity and rule out coolant leakage, ensuring reliable performance from the moment it is installed.
Q: How does the rollers robust build and hardness benefit continuous operation?
A: With shell thickness ranging from 8 mm to 30 mm and hardness up to 60 HRC, the roller is resistant to wear and deformation during long-term heavy-duty use, guaranteeing durability and consistent performance over extended periods.
Q: What maintenance is required, and how is cleaning handled?
A: The roller is designed for low maintenance, with rust-proof coatings on shafts and high surface finishes that resist residue buildup. Cleaning is straightforward, minimizing downtime and contributing to efficient system operations.